Design for function, Design for Manufacture, then Design for Form Factor
HEADCOUNT
Task and Time analysis for operators. Define sub-assembly activity to avoid main line bottlenecks. Identify number of operators for each task to avoid compromising the Takt Time
CYCLE TIMES
Processing time defined for each activity. Order of tasks on sub-assemblies and mainline.
TAKT TIME
Ensure the cycle times do not effect the overall Takt Time of the line based on new packaging implementations
LABOR
Define work instructions for all assembly stations. Calculate the labor cost for each part across assembly line workstations.
AUTOMATION
Minimise decision-making driven manual processes. Maximise the flexibility and ability to automate.